Planetary Gearbox | Introduction and Construction

What is a Planetary Gearbox?

A Planetary Gearbox is commonly known as Planetary Gear or Planetary Gear Set. It is a gear system, used in many industrial applications to reduce speed, increase torque, and reverse the direction of the motor. It is made up of various gears that work together to transmit the power and torque from one component to another component in an efficient manner.

Its design is based on the concept of planetary motion, where multiple gears revolve around the central gears similar to the movement of earth around the sun.

The key feature of a planetary gearbox is its compactness. Despite its ability to handle high torque loads, the planetary gearbox requires minimal space, making it suitable for applications where space is limited. Its compact design allows for seamless integration into various mechanical systems without compromising the performance of the application. 

Please find a visual representation of what is a Planetary Gearbox and how it works from the YouTube video presented by "3D Printer Academy"

Planetary gearboxes are also known for their exceptional efficiency. The distribution of torque across multiple gears within the system results in smooth and reliable power transmission. This efficiency is crucial in maximizing the performance of machinery and equipment while minimising energy losses during the operation. 

Planetary Gearboxes are commonly used in automotive transmissions, industrial machinery, robotics, and aerospace systems. Their precise control over speed and torque enables engineers to optimise performance and reliability in complex mechanical systems.

Components of Planetary Gearbox

A planetary gearbox is a type of gearbox used to transmit the power and torque from the input shaft to the output shaft.

Planetary Gearbox consists of various components such as sun gear, planet gear, ring gear, and other components that work together, to achieve precise control over the speed and torque of the motor.

The key components of Planetary Gearbox are as follows:

• Sun Gear

It is an essential component of the planetary gearbox and plays an important role in the function of the gear system. This gear is located at the centre of the gear system and is surrounded by multiple gears. This gear is smaller in size compared to the other gears as it meshes with the teeth of the gears for smooth and efficient power transmission. 

Its main function is to control the speed and direction of the shaft and act as a central point of the gearbox. 

• Planet Gear

An important function of planet gear is to provide gear reduction. It has several teeth that surround its circumference. These teeth mesh with the teeth of the sun gear and cause the rotation of the output shaft.

The ratio of the number of teeth of planetary gear and sun gear determines the gear reduction ratio. This ratio is important to achieve high torque at a small size as compared to other gear systems.

• Ring Gear

The ring gear is a large circular gear that acts as a stationary component of a planetary gearbox. It is made up of steel and is responsible for transmitting the power from the input gear to the output shaft. 

The design of the ring gear contributes to the reliability and durability of the gearbox. Its high-strengthened steel construction helps the gearbox to withstand in high torque and shock load conditions and makes it suitable for heavy-duty applications. 

Mechtex 62P Planetary Gearbox is a 62mm Planetary Gearbox with Metal Gears. It has 12 Nm to 65 Nm Gear Torque and up to 938.85 Gear Ratio. It can combine with various types of motors and is suitable for heavy-duty applications. 

• Carrier

It is another important component of the planetary gearbox. It is a cylindrical structure with holes that hold the planet gear and allow it to rotate around the sun gear. It not only holds the planet gear but also helps in evenly distributing the load on other gears. 

It is a crucial component for the smooth and efficient operation of the gearbox without a single gear burnt with load. 

Other Components

• Input Shaft

It receives the power from the motor and transfers it to the gears of the planetary gearbox to determine the output speed and torque of the gearbox. It also helps to evenly distribute the load among all the gears 

• Output Shaft

It is located at the end of the planetary gearbox and connected with the final drive or gears. It is made up of high-strength materials to ensure smooth operation and efficient power transmission. 

Why Planetary Gearbox is Important for Applications

Planetary Gearboxes are important components in many mechanical applications such as industrial applications, automotive applications, and robotic applications. This gearbox is designed to transfer the power and torque from one device to another device for the smooth and efficient operation of applications. 

In the automotive industry, where space is limited and high torque is required for heavy-duty vehicles such as trucks or buses to transfer the mechanical power to the wheels to carry heavy loads and travel to terrain roads with ease, planetary gearbox becomes a preferred choice due to its high torque capacity.

The arrangement of gears in the gearbox allows larger teeth to engage with small teeth, produce high output torque, and allow vehicles to travel hassle-free to long distances. 

Today vehicles have become advanced, efficient, and compact in size and weight. The planetary gearbox is an essential component of this advanced vehicle. Its compact design takes less space and weight as compared to other types of gearboxes. It not only helps to reduce the weight of the vehicle but allows more space for other components such as batteries. 

Advanced applications such as robotics and automation require accurate and consistent speed and torque for the operation. The planetary gearbox offers constant precision over speed and torque. The arrangement of gears in the planetary gearbox creates multiple gear ratios and allows constant precision control of speed and torque. It also has low backlash resulting in smooth and precise movement. 

Therefore the planetary gearbox is an essential component for many industrial applications such as heavy-duty vehicles, advanced vehicles, robotic applications, and automotive applications with a unique combination of compact size, high torque, constant precision over speed and torque, and durability. This combination results in efficient power transmission and smooth operation of the applications. 

Mechtex is the top planetary gearbox manufacturer in India. We manufacture a 32mm planetary gearbox, 42mm planetary gearbox, 62mm planetary gearbox, and 122mm planetary gearbox with plastic and metal bodies, ideal for robotics, medical equipment, industrial machinery, and vehicles.